Running a successful specialty coffee business is
no simple task. A multitude of factors and details
must be considered as a whole to produce a beverage
that will keep your customers coming back for more.
Fresh ingredients, well-trained baristas, consistent
quality and uncompromising customer service are all
keys to this success. Ironically though, many owners
and operators overlook the maintenance and upkeep
of the most important and central component of their
coffee operation: the espresso machine.
The modern espresso machine is a well designed and
well built piece of equipment capable of producing
consistently extracted espresso again and again. The
machines are not cheap however, and usually elicit
much consideration and careful shopping by new business
owners. In fact, second to the location itself, the
espresso machine is usually the most expensive piece
of equipment in your coffee bar. The up side is that
your espresso machine has the ability to create much,
if not all, of the revenue for your business. That
is of course, if it is diligently and correctly maintained.
It's easy to take your espresso machine for granted.
You come in to your shop in the morning, run a few
test shots through, make your self an espresso and
get to work. During the morning rush you have barely
enough time to wipe the steam arm down and hand your
customer a drink before you start the next one. All
the while your machine works along with you, extracting
perfect shots and steaming pitcher after pitcher of
milk-two teammates executing well practiced moves.
At the end of the day you might clean the machine
and do the dishes, but often that is where espresso
machine maintenance stops: before it ever got started.
Thorough maintenance requires much more than rinsing
out the porta-filters and wiping off the steam arm.
There are steps that need to be taken on a daily and
weekly basis, to ensure that your machine will give
you years of quality service.
A great place to begin talking about maintenance is
well... at the beginning. Before an espresso machine
can produce a quality drink, it must have a constant
supply of quality water. A water filtration system
should be in place for the espresso machine and it
must be regularly serviced. Many filters diminish
their water flow as they deteriorate and this can
cause costly damage to your machine. In addition,
if a water softener is in place, it must be regenerated
on a regular basis. Your service tech or a local water
conditioning company should be able to help you determine
the process and interval to service your particular
filtration system.
One of the most important and most often overlooked
areas of an espresso machine is the group head. This
area requires special attention because it is where
the coffee actually comes in contact with the machine.
Think of your ingredients, (coffee and milk) as software,
and your machine as hardware. Any place that the hardware
and the software integrate, you must pay careful attention
to cleaning and maintenance.
A simple and essential part of your maintenance routine
must include backflushing. Backflushing consists of
removing one of the filter baskets from a porta-filter,
replacing it with a blind filter (one without holes)
placing it into each group head, and then dispensing
water from the group as if pulling a shot. Run the
machine in this manner for about 15 seconds and then
stop. The blind filter will cause the water to pressurize,
and when you stop extracting, it will flush back through
the group screen and group solenoid (hence the name)
and help to clean out any accumulations of coffee
grounds and oils that may have formed. Because this
process creates a great deal of pressure, it is a
good idea to keep hold of the porta-filter handle
during backflushing to prevent it from being forced
back out of the group head. This technique can be
done periodically with water alone, but at least once
a week you should backflush with an NSF approved detergent
such as Purocaf. To use the detergent, simply place
a teaspoon on top of the blind filter before backflushing.
Run the group in 15 second intervals several times.
After backflushing with Purocaf, it is important to
remove the porta-filter and run the group again to
rinse out all remaining detergent. At this point it
is a good idea to backflush several more times with
water only, to ensure that no detergent remains within
the solenoid discharge valve. In addition to rinsing,
one or two shots of espresso should be extracted through
each group to "re-season" the machine. One important
exception to note is in regards to piston operated
machines. Do not backflush piston machines ! Instead,
just replace the screens and gaskets on a regular
basis.
After backflushing, porta-filters and screens can
be soaked in detergent diluted at a ratio of 1-2 teaspoons
per quart of very hot water. Be sure however to rinse
the portafilters well before re-using.
This process will greatly reduce the amount of coffee
oil accumulation within the group head and solenoid
and help to ensure great tasting espresso. In addition
to backflushing, the group gaskets should be cleaned
every day to help maintain a positive seal between
the group head and the porta-filter. This is best
accomplished using a specially designed group cleaning
brush and hot water to vigorously scrub around the
sealing surface.
Other daily maintenance should include, purging and
cleaning of the steam wands with warm soapy water
and a non-abrasive cloth to remove all milk residue.
This is a good time to carefully examine the steam
wand for damage such as cracks or signs of the chrome
plating flaking off. Either condition would require
immediate replacement of the wand. As a final daily
routine, the drain tray should be removed and a pitcher
of hot water should be carefully poured into the drain
cup to help rinse accumulated coffee grounds out of
the cup and down through the drain hose.
Even with regular backflushing, the group head shower
screens must be periodically replaced, as coffee oils
will eventually build up and clog the screen. You
may notice your espresso shots tasting less than perfect
as a result. Another sure sign of screen buildup is
water spraying out in all directions rather than an
even and constant flow while running the group with
the porta-filter removed. Either of these should prompt
you to replace the screens, which can be done quite
easily.
There are two common types of screen designs on espresso
machines. One type uses one or more screws to attach
the screen to the group head. To change simply remove
the screw and drop the screen out. Depending on machine
type, there may be a diffuser plate or nut immediately
above the screen in the group head. You should take
notice if there is and remember which direction it
comes out. It is important to install it correctly
with the new screen.
A few machines have screens that clamp themselves
onto a groove within the group head. This is especially
true with piston style machines (Which again, you
should not backflush). To remove these screens, simply
press up on the center of the screen to release tension
on the edges, and remove.
Other espresso machines use the group gasket to hold
the screen in place. These can be a little tricky
to remove, especially if the machine hasn't been serviced
in some time. The best way to remove screens of this
type is to push a small screwdriver or ice pick up
into the rubber group gasket and pry it out. If the
gasket is particularly old, it may break out in several
pieces. Be careful, be thorough and be patient. It
is important to remove all of the old gasket and clean
the gasket groove out to ensure that the new one fits.
After removing the old gasket, take note of any paper
residue or visible gasket shims that may have been
used. You can also compare the thickness of the old
gasket to the new one. If necessary, a paper shim
may be installed with the new gasket to ensure proper
alignment of the porta-filter. To install the new
gasket, press it up evenly into the its groove. You
may be able to remove the porta-filter basket and
then use the (now shorter) porta-filter to evenly
place the gasket into its final position.
(Note: a few espresso machines have a retaining ring
on the group head that must be removed to access the
gaskets. Consult your manufacturer for specific info.)
Performing regular maintenance will not only ensure
quality that you and your customers can taste, but
will help alleviate costly repair bills. Although
you should have your equipment periodically inspected
by a factory-trained technician, there are many minor
adjustments and simple repairs that any owner/operator
could perform with a handful of tools. Many of these
tasks can be performed in minutes, often times without
shutting down your machine, thereby saving you valuable
time and money. In the next few months we will demystify
the workings of the espresso machine and offer instruction
on repairs that most anyone can perform to keep their
equipment in top shape. Even if you choose not to
perform any repairs yourself, the information presented
will make it much easier for you to communicate problems
to your technician and in turn, save you money on
diagnosis and repair.